Machine Operator III

Description

Summary: This role involves ensuring quality pipe production through precise material mixing, operational compliance, product inspection, and machine monitoring. Highlights: 1. Ensures quality pipe production and compliance with standards 2. Performs product inspection, testing, and maintenance tasks 3. Utilizes knowledge of machinery, materials, and quality specifications * Ensure that the resins are correctly mixed, and the correct raw materials are available before beginning production to make quality pipes * Ensure that the correct labels and marking meet standard / client specifications * Comply with operational procedures and instructions when performing all job tasks and activities * Report any accidents, problems, mistakes or non–conformities faced during production to the superior * Perform pre\-curing and proper de\-molding on products to minimize defects * Maintain proper records for both molds and mandrels along with stenciling each to achieve proper identification * Inspect the de\-molded product to be able to offer it later to the online QC for final inspection * Cool the related mandrel to reach the minimum required temperature * Ensure the mandrels are ready for production without any delay to meet the committed schedule * Monitor the machine operation as per the requirements and within its defined limitations to avoid any damage to the machine/tested item * Set up and dismantle pipe testing heads and fittings blind flanges to ensure that no problem occurs during testing * Test pipes in accordance with testing schedule and log the daily tests * Select the correct rubbers rings, O\-rings and flange per drilling standards to accelerate the testing process * Apply the valid calibration dates on the gauges to meet QC testing requirement * Calibrate, build up, grind and cut pipes to required dimensions and quality standards * Prevent wastage and rejections during calibration * Track, log and report the daily output and post curing status to ensure production schedules are met * Comply with relevant safety, quality and environmental control procedures and instructions * Use personal protective equipment and safety gear when performing assigned tasks * Keep operational areas clean and well organized to prevent incidents and accidents * Maintain assigned tools, equipment and machinery in good working order * Report on unsafe acts, incidents or safety violations #### **Skills** * Ability to read, write \& speak English * Detailed knowledge of the Pipe machine and Products. * Knowledge of Raw Material and associated hazards, Material Safety Data, Resin mixing / dosage. * Detailed knowledge of product specifications – dimensional and visual requirements * Knowledge of using measuring / tools such as Pi\-Tapes. Measuring tapes, Vernier calipers * Knowledge of required quality standards, visual defects